Bottle Redesign & Volume Optimization Using 3D Scanning
The client provided a physical bottle without any design data and was unsure about its internal volume. There were no CAD files, drawings, or specifications available. Additionally, the client wanted to modify the bottle’s external design based on a reference image while also changing the internal volume, making accurate redesign challenging.
Bottle Redesign & Volume Optimization Using 3D Scanning
The client provided a physical bottle without any design data and was unsure about its internal volume. There were no CAD files, drawings, or specifications available. Additionally, the client wanted to modify the bottle’s external design based on a reference image while also changing the internal volume, making accurate redesign challenging.


Highlight(s)
Services
3D Scanning
Industry
Plastic
Client
LearnSphere
Highlight(s)
Services
3D Scanning
Industry
Plastic
Client
LearnSphere






Challenge(s)
To digitally capture the existing bottle geometry, determine its exact volume, and redesign the bottle to match a new visual reference while reducing the volume from 200 ml to 150 ml.
To digitally capture the existing bottle geometry, determine its exact volume, and redesign the bottle to match a new visual reference while reducing the volume from 200 ml to 150 ml.



Deliverie(s)
ANDYSIS performed 3D scanning of the physical bottle to capture its exact geometry. A precise 3D CAD model was created from the scan data, allowing accurate volume calculation. Based on the client’s reference image, the bottle design was then modified while maintaining functionality and achieving the target volume of 150 ml. 1. 3D scanning of the original bottle to capture accurate geometry 2. Conversion of scan data into a clean, editable CAD model 3. Volume analysis to determine the original capacity (200 ml) 4. Design modification based on the client’s reference image 5. Volume optimization and validation to achieve the new capacity (150 ml)
ANDYSIS performed 3D scanning of the physical bottle to capture its exact geometry. A precise 3D CAD model was created from the scan data, allowing accurate volume calculation. Based on the client’s reference image, the bottle design was then modified while maintaining functionality and achieving the target volume of 150 ml. 1. 3D scanning of the original bottle to capture accurate geometry 2. Conversion of scan data into a clean, editable CAD model 3. Volume analysis to determine the original capacity (200 ml) 4. Design modification based on the client’s reference image 5. Volume optimization and validation to achieve the new capacity (150 ml)




